MiningDigital Nervous System
Transform mining operations with AI-powered safety monitoring, predictive asset maintenance, and production optimization that delivers 40% safety improvement.
How Quantum Orca Changes This Sector
From isolated systems to a coordinated digital nervous system
Predictive Maintenance
Detects early failure signals across haulage, processing, and mobile fleets before downtime hits.
- Learns asset behavior from vibration, temperature, and load patterns
- Prioritizes maintenance by production impact and safety risk
- Creates repeatable playbooks for high-frequency failure modes
Safety & Compliance
Makes safety measurable with live risk visibility and enforcement across high-risk zones.
- PPE and access compliance monitoring with real-time alerts
- Near-miss detection and leading indicators for supervisors
- Audit-ready incident timelines and corrective actions
Production Optimization
Identifies bottlenecks and constraints so teams can increase throughput without guesswork.
- Constraint monitoring across pits, crushers, and processing lines
- Operational recommendations by shift and condition
- Continuous KPI tracking for OEE, throughput, and recovery
Sector Impact In Numbers
Where leaders typically see measurable DNS outcomes
What improves first
- Reduced unplanned downtime on critical assets and fleets.
- Improved shift consistency and fewer production surprises.
- Faster response to safety risks and operational anomalies.
Core KPIs to track
- Equipment uptime, mean time between failure, and maintenance backlog.
- Safety leading indicators, incident frequency, and response time.
- Throughput stability, bottleneck minutes, and recovery yield.
Problems We Solve
Where mining operations lose time, money, and control
Unplanned equipment failures causing $50K+ per hour of downtime
Safety incidents and regulatory violations risking lives and licenses
Production bottlenecks reducing output by 15-25%
Data overload - thousands of sensors but no actionable insights
High operational costs from reactive maintenance approaches
What Quantum Orca Enables
Capabilities and workflows that turn daily operations into a measurable advantage
Predictive maintenance alerts 48-72 hours before equipment failure
Real-time PPE compliance and hazard zone monitoring with instant alerts
AI-optimized production flow reducing bottlenecks by 30%
Unified intelligent dashboard transforming data into decisions
Cost reduction through prevention - fix before failure
How Teams Use Quantum Orca Day to Day
Concrete workflows that connect AI insights to frontline execution
Critical Asset Health
Turns sensor streams into early warnings and prioritized work orders.
- Fewer catastrophic failures and emergency shutdowns.
- Maintenance focus on the assets that drive production value.
- Better planning windows with confidence in remaining useful life.
Shift Command Center
Gives supervisors a live view of production, safety, and exceptions across sites.
- Clear prioritization and fewer conflicting instructions.
- Shorter time-to-detect and time-to-resolve issues.
- Improved handovers with context instead of guesswork.
Safety Zone Enforcement
Monitors restricted zones and hazards in real time to prevent incidents.
- Fewer unauthorized entries and high-risk violations.
- Faster investigations with complete event timelines.
- Consistent compliance across contractors and employees.
Benefits
Typical outcomes organizations target with a DNS rollout
Safety Incidents Reduced
Unplanned Downtime Prevented
Production Increase
Annual Savings
Quick Wins
High-impact improvements you can land in the first 30-90 days
Deploy safety compliance monitoring on high-risk areas in 30 days
Integrate predictive alerts for top 10 critical assets in 60 days
Launch unified operations dashboard in 90 days